By: metalmacguyver

This is how to do a Ford F-250 / F-350 TTB To Solid Axle Swap on a 1980 -1985 Ford F-350’s, and 1980-1997 Ford F-250’s.

Removing The TTB:

Support truck by frame

Remove brake calipers from knuckles and wire to frame out of the way

Unbolt front drive shaft from axle

Unbolt drag link from pitman arm

Unbolt TTB from leaf springs

Unbolt pivot brackets from frame

Dispose of TTB.

Installing The Solid Front Dana 60 Axle:

Install trac bar bracket on frame, 3 bolts

Slide axle under truck, bolt up to leaf springs

Install trac bar

Attach draglink to pitman arm

Install calipers on Dana 60 knuckles

Drive your now solid axle truck

Note…. I also swapped my hubs/rotors from my TTB over to my D60.

Miscellaneous Photos:

Ford F-250 / F-350 TTB To Solid Axle Swap

Dana 50 TTB axle

Dana 50 TTB out of the truck

Dana 50 TTB removed

F-250 / F-350 TTB To Solid Axle Swap - Front suspension removed

Slide the solid axle in place

Attach the springs

F-250 / F-350 TTB To Solid Axle Swap - Dana 60 installed

Dana 60 installed

F-250 / F-350 TTB To Solid Axle Swap - The old Dana 50 TTB

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Growing up, my father always believed that every family needed a truck—there’s just something about having a vehicle capable of hauling anything at a moment’s notice. That philosophy stuck with me, and it’s been the foundation of my lifelong passion for Ford trucks.

While I’m best known for my work with Ford Rangers, I’ve owned a wide variety of Ford trucks over the years—including F-150s, F-250s, F-350s, and even larger rigs like the Ford Excursion, Ford Expedition, and a 1982 Ford Econoline Sportsmobile camper van. I’ve used these vehicles for everything from family transportation to towing car trailers and campers, and each one has fueled my love for Ford’s versatility and durability.

I especially enjoy the styling of 1970s and 1980s Ford trucks—the bold designs, rugged presence, and classic charm are timeless. Sharing my passion for Ford trucks, vans, and SUVs with other enthusiasts online brings me a great deal of joy, and it’s why I created Blue Oval Trucks.

This website is dedicated to helping Ford truck enthusiasts explore, learn about, and celebrate these incredible vehicles. While I share my expertise and experiences here, Blue Oval Trucks is an independent enthusiast site and is not affiliated with Ford Motor Company.